Replacement tower support for a bearing, race and drive shaft in a marine engine

ABSTRACT

A housing for an outdrive is installed with a replaceable tower support for a ball bearing race through which the drive shaft rotates. When the bearing race becomes worn, rather than replacing the entire housing and installing a new bearing race, only the tower support and worn bearing race is removed and replaced, which represents a considerable cost saving.

[0001] This application is a continuation-in-part of U.S. Ser. No. 09/375,632, filed Aug. 17, 1999, entitled: “REPLACEMENT TOWER SUPPORT FOR A BEARING, RACE AND DRIVE SHAFT FOR A MARINE ENGINE”, Inventor: Leonard R. Payne.

BACKGROUND OF THE INVENTION

[0002] This invention relates to a new and improved replaceable tower support for a bearing and drive shaft, and having particular use for propeller drive shafts in the housing of motor boat outdrives.

[0003] Usually, when the bearing support for a propeller drive shaft becomes worn, the entire housing for the drive shaft and worn bearing support must be replaced with a new housing and bearing race and the original drive shaft, and represents an expensive proposition. Typical publications concerning these types of motors are noted in U.S. Pat. Nos. 4,276,036; 4,767,225; 4,792,315; 4,917,639; 4,798,548; 4,925,414; 4,948,384; 4,986,775; 5,018,999; 5,094,639; 5,112,259; 5,171,177; 5,407,508; and, 5,411,423.

[0004] However, none of these patents disclose or infer the capability for replacement of only a worn ball bearing race and/or support member from the housing of a marine outdrive without requiring replacement of the entire housing and its components. The capability of effecting such a replacement would represent a considerable saving since a marine outdrive housing has a wear lifetime significantly longer than either of the above two components, and is much more expensive.

THE INVENTION

[0005] According to the invention, there is provided a marine outdrive housing and replaceable support tower for bearings and a race seated thereon, the bearings being suitable for engaging a drive shaft such as a propeller drive shaft positioned in the marine outdrive. The tower comprises a hollow, elongate structure whose lower end will usually rest on a machined portion of the housing floor, or the tower may be mounted within the interior portion of the marine outdrive. The upper end of the tower is circularly shaped, and typically will project into the propeller shaft cavity to enable direct engagement with drive gears.

[0006] Mounting the tower structure into the housing may involve any one of the following steps: 1. heating the outdrive housing to about 350° F.-450° F. and chilling the bearing tower, for example to about freezing, e.g., 30° F.-32° F., followed by press fitting the tower into the housing as an interference fit; or, 2. threading the housing and tower, and screwing the tower into the housing; or, 3. securing the tower with a mechanical device such as a pin and bolt. However, since steps 2 and 3 require machining, they tend to be more expensive than press fitting.

BRIEF DESCRIPTION OF THE DRAWINGS

[0007]FIG. 1 is an external side elevation view, partly in cross section illustrating the tower support structure of this invention, which mount bearings and a race for vertical engagement with a drive for a propeller shaft;

[0008]FIG. 2 is an exploded, external, perspective view of the tower support structure of this invention, and the bearings and race for rotational support of a propeller shaft and gear;

[0009]FIG. 3 is a side elevation view in axial section showing an enlarged view of the support tower structure of this invention, shown in FIG. 1; and,

[0010]FIG. 4 is a cut-away perspective, showing the tower support of this invention mounted within a housing of a marine engine for horizontal engagement with a marine drive shaft and gear.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0011] One embodiment of the tower support 10 of this invention is shown in FIGS. 1-3, mounted within a housing 11 of a marine outdrive 12. An integrally formed, or machined extension or flange 13 is provided medially of the tower support 10, the flange being secured within a ledge or groove (see FIG. 4) of the housing to stabilize the tower support against excessive movement such as vibration.

[0012] The tower 10 provides a circular groove or support shoulder 15 machined around the flange base, an interior bore 10 a having a lower machined cut-out shoulder 10 b, and a machined channel 10 c terminated by a cut-out shoulder 10 d. A bearing race 16 is mounted on the support shoulder 15, and bearings 17 are mounted circumferentially in channel 10 c, and supported on shoulder 10 d.

[0013] A gear drive 19 with a centrally mounted shaft 19 a and needle bearings 19 b is seated on, and overrides the bearing race 16, and is driven by an engine drive shaft 20, through gear drives 21, 22. In effect, drive shaft 20 and gear drives 19, 21 and 22 are supported by tower 10. Bearings 17 rotatably center and stabilize shaft 19 a which is spline connected to a vertical shaft 23 which connects through bevel gears to a propeller drive shaft 24 for rotation of a propeller 25. Shaft 19 a of gear drive 19 is mounted within interior bore 10 a of the tower, and the end of shaft 19 a is supported on lower shoulder 10 b.

[0014] The replaceable tower support of this invention is preferably used in a marine engine known as the BRAVO, and is shown in FIG. 4. In this embodiment, the tower 30 is press fitted as an interference fit into the housing 27 of the outdrive and projects into the propeller drive cavity 28 for horizontal connection to a propeller drive and propeller (not shown).

[0015] The tower defines a lower end 30 a, an upper end 30 b, and an interior channel 30 c. Similar to the tower 10, the tower 30 is machined to form a flange 31 and a groove or shoulder 32 is shown supporting a bearing race 34 (however, the shoulder may be eliminated if not considered necessary); the interior channel 30 c is configured to support bearings 35. A circular groove 36 is machined into the housing 27 in which the flange 31 is seated, (see arrow) and a circumferential shoulder (or groove) 37 is machined along the inner wall of the housing to support the lower end 30 a of the tower. The groove 36 and shoulder 37 support the flange and lower end of the tower respectively, and these two supports secure the tower in the housing 27, to reduce vibration of the gear drive and engine.

[0016] A gear assembly 40 is mounted on, and overrides the bearing race 34, and the gear assembly horizontally engages and rotates a propeller drive and propeller (not shown), leading from the propeller drive cavity 28. For purposes of illustration, the gear assembly 40 is shown only slightly larger relative to the support tower 30, but the actual size of the gear assembly is considerably larger than the tower, itself.

[0017] The gear assembly 40 includes needle bearings 40 a which are seated on, and override bearing race 34. The gear assembly also includes a centrally mounted shaft end 40 b which rotates through, and is centered by the bearings 35 in the interior channel 30 c of the tower 30. The shaft end 40 b of the gear assembly rests on, and is supported by the lower end 30 a of the tower.

[0018] The shaft end 40 b is in turn spline connected to, and is supported by a centrally mounted idler shaft 45 which is mounted on bearings (not shown) that are set into a machined portion at the bottom of the BRAVO housing 27. Hence, the upper portion of the gear assembly 40 is supported by the bearing race 34 and the tower 30, and is supported on its lower shaft side by the tower and centrally by idler shaft 45. In effect, an improved support is now provided for the central region of the BRAVO drive system. In the embodiments shown in FIGS. 1 and 4, the gear and drive system are essentially that of the BRAVO drive.

[0019] The replaceable tower support itself may be constructed of a suitable corrosion resistant, load bearing steel such as a 304 stainless, a 4140 machine steel, etc. Typical dimensions of the tower support are approximately 2.5-11 inches in overall height and, about 3-5 inches in overall diameter; flange element 31 is about 1-5 inches wide and about 0.1-1 inch thick; if used, the shoulder 32 (or 15) or equivalent groove, is up to about 2.5 inches wide and preferably about 0.05-0.07 inches wide; and, the groove 36 in the housing 27 is about 0.15-1 inch in depth.

[0020] These dimensions and materials of construction (supra) are sufficiently adequate to significantly improve present horsepower mounting characteristics, and an increase in tower dimensions will obviously impart even greater ruggedness, and further improve horsepower carrying capability, if desired. 

1. An assembly of a replaceable tower and a bearing race and circumferential bearings for supporting gear and shaft components for a marine engine outdrive contained in an outdrive housing, the tower comprising: a hollow, cylindrically-shaped, tubular element defining upper and lower ends; a flange formed medially of the tower support, the flange defining base and rim portions; a circular shoulder support formed around the base portion of the flange; and, a channel cut-out circumferentially formed inside the upper end of the tubular element; the shoulder support being configured for supporting the bearing race, and the channel cut-out being configured for securement therein of the circumferential bearings; whereby: the bearing race is arranged and configured to support the gear drives and a centrally mounted shaft associated with the gear drives, and shaft components; the bearings are arranged and configured to support, center and rotatably secure therein the centrally mounted shaft; the flange being secured along its rim within a circular groove of the housing, and along its lower end within the housing; the tubular element being secured into the housing; and, the tower, bearings and bearing race being removable and replaceable when the bearings and bearing race become worn.
 2. An assembly of a replaceable tower and a bearing race and circumferential bearings for supporting gear drives and shaft components for a marine engine out-drive contained in an outdrive housing defining an upwardly disposed propeller drive cavity, the tower at its medial rim and lower end being secured within the housing along a respective medial circular recessed groove and lower shoulder or groove of the housing, securement of the tower within the housing including one of the following: press fitting, threading, and a pin and bolt connection; the tower comprising: a hollow, cylindrically-shaped, tubular element defining upper and lower ends; a flange formed medially of the tower support, the flange defining a rim portion; and, a channel cut-out circumferentially formed inside the upper end of the tubular element; the channel cut-out being configured for securement therein of the circumferential bearings; whereby: the bearing race is arranged and configured to support the gear drives and a centrally mounted shaft extending from the gear drives, and shaft components; the gear drives horizontally engaging a propeller drive shaft connected to a propeller, both being mounted within the propeller drive cavity; the bearings are arranged and configured to support, center and rotatably secure therein the centrally mounted shaft; the centrally mounted shaft is supported along a lower shoulder of the tubular element and by an idler shaft; the flange being secured along its medial rim within the medial recessed circular groove of the housing; the tower thereby being secured into the housing with reduced vibration of the gear drives and engine; the tower, bearings and bearing race being removable and replaceable when they become worn.
 3. The assembly of claim 2, in which the dimensions of the replaceable tower are: about 2.5-11 inches in overall height, and about 3-5 inches in overall diameter; the flange is about 1-5 inches wide and about 0.1-1 inches thick; and, the medial circular groove in the housing is about 0.1-1 inches in depth.
 4. The assembly of claim 2, in which a shoulder support is defined on the flange, and is up to about 2.5 inches wide.
 5. The assembly of claim 2, in which a shoulder support is defined on the flange, and is about 0.05-0.07 inches wide.
 6. A method for supporting gear drives and shaft components contained in a housing of a marine outdrive engine, the housing defining an upwardly disposed propeller drive cavity, comprising: mounting a replaceable tower support within the housing, securement of the tower support within the housing including one of the following: press fitting, threading and a pin and bolt connection; the tower support defining a hollow, cylindrically shaped, tubular element defining upper and lower ends, a flange formed medially of the tower support, the flange defining a rim portion, and a channel cut-out circumferentially formed inside the upper end of the tubular element, the channel cut-out being configured for securement therein by circumferentially arranged bearings; which comprises, supporting by the bearing race: gear drives, a centrally mounted shaft extending from the gear drives, and shaft components; horizontally engaging the gear drives with a propeller drive shaft, both being mounted within the propeller drive cavity; centering, securing and rotatably supporting the centrally mounted shaft with the bearings; supporting the centrally mounted shaft along a lower shoulder of the tubular element, and by an idler shaft; securing the flange along the rim within a medial circular recessed groove of the housing; the lower end of the tower support being secured within a lower circular shoulder or groove of the housing; thereby, securing the tower support into the housing with reduced vibration of the gear drives and engine; and, removing and replacing the tower support, bearings and bearing race when they become worn.
 7. The method of claim 6, in which the dimensions of the replaceable tower support are: about 2.5-11 inches in overall height, and about 3-5 inches in overall diameter; the flange is about 1-5 inches wide and, about 0.1-1 inches thick; and, the medial circular groove in the housing is about 0.1-1 inches in depth.
 8. The method of claim 6, in which a shoulder support is defined on the flange, and is up to about 2.5 inches wide.
 9. The method of claim 6, in which a shoulder support is defined on the flange and, is about 0.05-0.07 inches wide
 10. An assembly of an out-drive housing and an associated replaceable support tower, circumferential bearings and a bearing race, supported gear drives, and a centrally mounted shaft extending from the gear drives, the gear drives and drive shafts powering a marine engine outdrive being contained in the outdrive housing, the housing defining an upwardly disposed propeller drive cavity, the support tower at its medial rim and lower end being secured within the housing along a respective medial recessed groove and lower shoulder or groove of the housing, securement of the support tower within the housing including one of the following: press fitting, threading, and a pin and bolt connection, the support tower comprising: a hollow, cylindrically-shaped, tubular element defining upper and lower ends, a flange formed medially of the support tower, the flange defining a rim portion, and a channel cut-out circumferentially formed inside the upper end of the tubular element, the channel cut-out being configured for securement therein of the circumferential bearings, whereby: the bearing race is arranged and constructed to support the gear drives, the centrally mounted shaft and the drive shafts; the gear drives horizontally engaging a propeller drive shaft connected to a propeller, both being mounted within the propeller drive cavity; the circumferential bearings are arranged and configured to support, center and rotatably secure therein the centrally mounted shaft; the centrally mounted shaft is supported along a lower shoulder of the tubular element, and by an idler shaft; the flange being secured along the rim within the recessed medial circular groove of the housing, and along its lower end along a circular shoulder or groove of the housing; the support tower thereby being secured into the housing with reduced vibration of the gear drives and engine; the support tower, bearings and bearing race being removable and replaceable when they become worn.
 11. The assembly of claim 10, in which the dimensions of the support tower are: about 2.5-11 inches in overall height and, about 3-5 inches in overall diameter; the flange is about 1-5 inches wide and, about 0.1-1 inches thick; and, the medial circular groove in the housing is about 0.1-1 inches in depth.
 12. The assembly of claim 10, in which a shoulder is defined on the flange, and is up to about 2.5 inches wide.
 13. The assembly of claim 10, in which a shoulder is defined on the flange, and is about 0.05-0.07 inches wide. 